### Lub Hom Phiaj ntawm Aseptic Txias Sau Kab
Lub hom phiaj txias khaub thuas sau kab yog los tsim kev nyab xeeb, tsis muaj cov khoom siv zaum kawg ntawm kev tsim khoom nrawm nrawm {}}
Yuav kom ua tiav qhov no, cov hauv qab no yuav tsum ua raws li:
- cov ntim, kaus mom, thiab khoom siv yuav tsum muaj kev pub dawb los ntawm kev sib kis .
- tej yam uas yuav muaj peev xwm paug cov khoom kawg-ob microbiologically thiab chemically-yuav tsum tau eliminated {}}
Lub hom phiaj no tau ua tiav los ntawm cov haujlwm hauv qab no:
- Muab thiab tswj cov chaw tsis muaj zog rau cov txheej txheem tsis muaj zog xws li .
- Sterilize cov chaw ntawm cov thawv ntim thiab cov kaus mom uas tuaj rau hauv kev sib cuag nrog cov khoom .
- Sau cov ntim ntim tsis huv nrog cov khoom tsis huv .
- Xyuas kom meej lub thawv ntim kev sib npaug .
Cov hauv qab no cov yam ntxwv kom ntseeg tau ntawm cov haujlwm no:
- tag nrho cov tsis muaj menyuam / tso / txhaws / ntim / capping / capping / capping / capping / capping / capping / cappation siab thiab sterile.
- lub raj mis thiab lub kaus mom muaj menyuam tau tiav los ntawm online kom tsis muaj menyuam thiab kua txiv hmab txiv ntoo rinsing .
- Txhua cov neeg xa khoom uas tuaj rau hauv kev sib cuag nrog cov khoom lag luam thiab cov dej ntsig tau ntxuav ntawm SIP (Sterilize-nyob rau hauv-qhov chaw).
- Txhua qhov kev ua haujlwm tseem ceeb ntawm qhov tseem ceeb yog kev soj ntsuam hauv lub sijhawm; Txawm li cas los xij, cov concentration ntawm cov kev daws teeb meem yog kev sim ntawm tes thiab tswj .
Ntxiv nrog rau kev tswj kom tsis txhob muaj kev sib kis, lub microbial cais cov hauj lwm tsis muaj kev ua haujlwm ntawm cov ntsiab lus tseem ceeb hauv lub kaw lus .
Yog li ntawd, txhawm rau saib xyuas lub kaw lus lub cev tsis muaj zog, nws yog qhov ua tau los hloov cov khoom siv tau yam tsis muaj kev sib deev ntawm tag nrho cov kab lossis nres ntau .
Tsis tas li ntawd, vim tag nrho cov kev ua lag luam ntawm kev ua haujlwm, tej zaum muaj kev paug tsis taus los ntawm kev siv tsis raug ntawm cov kab ntau lawm tuaj yeem zam dhau {}}
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## 1. system txheej txheem txheej txheem
Txhawm rau kom muaj kev tsis muaj menyuam ntawm tag nrho cov kab, cov txheej txheem thiab cov txheej txheem ntxiv ntawm cov kab ke tau piav qhia cais hauv qab.
### A .} fwj
Cov nqaij tsis muaj lub khob ntim rau ntawm lub tshuab loj ntawm lub taub hau, thiab cov neeg muaj zog thib ob) ua rau lub cev muaj kuab lom
### b . kaus mom
Lub kaus mom xa mus rau cov kab ntau lawm yov tsis muaj kuab lom .
The caps are fed into a hopper, then conveyed upward into the cap sterilization area. They are sterilized, rinsed, and dried under controlled conditions before being directly sent to the capping machine.
### C . cov khoom
Cov khoom lag luam interges thermal kom tsis muaj menyuam kom tsis muaj menyuam ua ntej tau xa mus rau thaj chaw puv mus rau thaj chaw puv rau {}}
a) Kev siv cov pa hluav taws xob ntawm cov khoom cua lossis hluav taws xob txhawb nqa cov khoom siv rau hauv cov tub lim .
b) Tag nrho cov raj raj raj xa dej yog ntxuav thiab sterilized los ntawm kev tu ncua / sip cme .
### D .} Kev Tawm Tsam Ib puag ncig
Fwj thiab lub kaus mom tau qhia rau hauv microbial cais tawm ntawm cov chaw ua haujlwm tsis huv thiab kev tiv thaiv cov haujlwm los ntawm kev raug cov tshuaj .
### e . txheej txheem kua siv
Kev ua haujlwm kom yog ntawm cov kab ke yuav tsum tau ua kua zoo .}}} Raws li qhov yuav tsum tau ua ke,
- ** Cua huv si **: Kho kom zoo los ntawm ib nkawm lim-qib-qib-qib-qib lim-sorticized kev nyab xeeb (yog tias ib qho tseem ua kom muaj tsis muaj menyuam) {2}
- ** NITROGEN (yog tias siv) **: kho los ntawm cov lim lim lim dej tsis huv (zoo sib xws rau compressed huab cua) .
- ** Chav pib los ntawm cov ntxaij lim dej kom ntseeg tau tias nws lim dej thiab lim dej, cov lim huab, fillers).
- ** DEJ **: Dej yog kho rau ntawm ultra-siab kub kom ua cov dej tsis huv thiab siv yaug thaum pib pib.
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## {2. cov lus piav qhia ntawm tus kheej lub tshuab ntawm cov kab ntau lawm
Cov kab ntau lawm muaj cov tshuab ntawm cov khaub noom no:
- sterilizer thiab rinsing tshuab
- muab tub lim
- Cap Sarilizer
- lub hnab sterilizer lossis qhov (yog tsim nyog)
- Npog
- Peracetic Acid Npaj Chav - Unidox
- Tsis Siv Neeg Chav Tsev (Yog Muaj)
- Chav lim pom kev lim dej (cov uniflux) thiab ua npuas ncauj
- CIP Chav - Uniclean
- Kev npaj dej nres tsheb - Unitherm H
- Ua kua Nitrogen Metering Tsev
- Microbial Kev Rho Tawm Chamberreado Thiab Cov Kev Ntsuas Cov Lus
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### 2.1 Kom tsis muaj menyuam thiab yaug
Nyob rau hauv Aseptic txias sau kab, fwj yuav tsum tau mus txog rau cov tshuab tsis huv, ces rinsed nrog kua txob {}}
Hauv ob lub sterilizers, qhov kom muaj kab tsuag kom muaj kab tsuag ntawm lub taub dej thiab sab nraud ntawm cov rinser rau sab hauv rinsing .
Tag nrho peb lub cav sib hloov yog nruab nrog nozzle thaiv sensors (nozzle nrhiav kom tau cov chav ua haujlwm zoo ntawm kev tsim khoom / yaug .
Peracetic acid daws tau tuaj yeem siv dua tshiab thiab rov qab ua dua tshiab nws kuj yuav tsum muaj {}}} {0} {} {.
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### 2.2 Muab tub lim
Tus tub lim dej ua haujlwm yog kom muaj tseeb sau cov rinsed surile fwj nrog cov khoom siv tsis raug thaum lub sij hawm tsis muaj paug .
It form air air or air nen kom muaj kev sib kis tau zoo, thaum xa cov khoom siv rau cov chaw lim .
Photicelectric sensors pom tias muaj fwj kom tswj tau qhov qhib thiab kaw ntawm cov nozzles; tsis muaj lub raj mis txhais tau tias tsis txhaws .
Cov khoom yog qhov ntsuas pom tseeb raws li nws puv lub raj mis . Cov duab uas tau ntim rau lub sijhawm caper rau capping {}}
Tus muab tub lim suav nrog txhua lub luag haujlwm tsim nyog rau kev tsim khoom thiab kev pib pib lub voj voog (CIP / CAG /E, tswj, thiab khaws cia tsis muaj menyuam .
NCO TSEG: Muaj ob hom aseptic fillers-ib qho tshwj xeeb rau cov tsis muaj carbonated cx, uas tuaj yeem ua rau muaj dej haus thiab tsis muaj carbonated carbonated {3}
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### 2.3 Cap Sar Sarilizer
Lub hom phiaj ntawm chav tsev no yog rau kev kawm tawm, yaug, thiab xa cov kaus mom rau thaj tsam txhaws rau .
Lub kaus mom yog taw qhia los ntawm lub cap Feeder thiab nkag mus rau hauv lub cap sterilization chav tsev {}} koj yog kua zaub ua ntej nkag mus rau cap khaws thiab tso cov khoom siv .
Kom txo qis kev poob, cov pa roj peracetic acid siv hauv cov txheej txheem yaug yog rov qab .
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### 2.4 hnab s sterilizer lossis qhov (yog muaj)
#### B Hnab Phim
Lub hom phiaj ntawm chav tsev no yog los muab ncua rau lub kaus mom uas tsis tuaj yeem siv hluav taws xob tsis muaj zog tab sis yuav tsum tau muaj kev sib cav sib ceg
Tus neeg teb xov tooj tso cov hnab ntim khoom ua ntej rau hauv lub voj voog, thiab pib ua kom tiav ntawm lub zog, tus neeg teb xov tooj tuaj yeem tso lub kaus mom rau hauv Hopper.
Los ntawm muaj, lub kaus mom yog them tsis tu ncua rau lub capper nyob rau hauv ib puag ncig tsis huv .
#### lub hnab ntim
Lub hom phiaj ntawm chav tsev no yog los muab ncua rau lub kaus mom uas tsis tuaj yeem siv hluav taws xob tsis muaj zog tab sis yuav tsum tau muaj kev sib cav sib ceg
Tus neeg teb xov tooj chaw ua ntej lub hnab ntim khoom ua ntej mus rau lub hnab ntim conven to topnel, ces yog qhib lub tshuab thiab tso lub kaus mom rau hauv Hopper {}}
Los ntawm no, lub kaus mom yog them tsis tu ncua rau lub capper nyob rau hauv ib puag ncig tsis huv .
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### 2.5 Capper
Mounted rau tib lub thav duab raws li cov muab tub lim, tus nphw siv thiab zawm cov lus tsis huv heev {}}
Capping turntable yog nruab nrog "de-thiab-qhov chaw" cap system thiab "tsis muaj lub raj mis, tsis muaj lub cev" khoom siv "2}}
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### 2.6 Peracetic Acid Npaj Chav - Unidox
Cov unidox system npaj thiab cua sov peracetic acid daws kom muaj kev sib zog ua kom tsis muaj menyuam hauv microbial cais chamber) .
Ntxiv paacetic acid (PAA) tau ntxiv rau lub tank tank ntxiv, lub kaw lus tau hloov mus rau lub tank totor {}}
Thaum cov theem ua kua nyob rau hauv lub tank cia mus txog lub tshuab preset, lub kaw lus ua kom sov rau cov kev ua si rau kev ua kom pom tseeb {{}
** PAAA DECIRCULULATING HMOOB Txheej Txheem **: Cov kua muaj roj ntws rov qab mus rau cov txheej txheem hluav taws xob rov qab los ntawm kev tsim khoom thiab yog tom qab kev tsim tawm hauv nruab nrab thiab sab nraud
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## 2.7 Tsis Siv Neeg Chav Tsev (Yog Muaj)
Lub kaw lus tuaj yeem txuas ntxiv thiab nrhiav pom cov concetch ntawm peracetic acid daws los ntawm tsis siv neeg annector .
Lub annitator tsis siv neeg muaj tshuaj ntxuav tshuaj lom neeg rau kev tsom xam thiab cov txiaj ntsig acet cov txiaj ntsig, ces noj cov txiaj ntsig
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## 2.8 Chav Lim Pom Kev Lim (Uniflux) thiab ua npuas ncauj (unifoam)
Txhua yam kua dej siv hauv cov kab ke yuav tsum tau lim kom tau sib ntsib microbiological yuav tsum tau {}}} chav no suav nrog:
- Chav lim dej,
- Cov lim cua ua ntej thiab cov lim dej kawg,
- Dual cov ntxaij lim dej (yog tias tsim nyog),
- cov tshuab lim sterilized nrog chav .
Cov kab ke no siv rau hauv cov hom tsis siv neeg los ntxuav cov chaw muab tub lim thiab capper thaum lub sijhawm ntxuav sab nraud ntawm lub voj voog huv si startup .
Ua npuas ncauj yog tsim los ntawm kev ntxiv tus neeg sawv cev tsim nyog los ua npuas dej kom ntseeg tau tias yog cov khoom ua npuas kom ntseeg tau tias yog siv cov khoom siv roj ntsha thiab tshem tawm cov chaw muag khoom hauv tshuab thiab tshem cov khoom lag luam tsis pub dhau lub sijhawm sib cuag tsawg dua {
Lub tshuab hluav taws xob ua npuas ncauj ua haujlwm hauv hom tsis siv neeg, nrog cov taub hau tsis siv neeg, ua kom huv si sab nraud tsis muaj kev cuam tshuam rau kev cuam tshuam rau ntawm phau ntawv tiv thaiv {}}
Sab nraud tshuab ntxhua khaub ncaws suav nrog ob qho kev ua npuas ncauj cais / yaug mus ua npuas ncauj tua ua ntej thiab tom qab kev txhim kho dummy fwj .
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### 2.9 CIP Chav - Uniclean
Lub hom phiaj ntawm chav tsev no yog los ua tsis zoo no feem yaug nce mus rau lub tank tank thiab filler .
Lub ntsiab ntawm cov chav nyob yog:
- Ob tus tso tsheb hlau luam rau kev tuav cov kev ntxuav tawm: Naoh thiab HNO3
- lub tubular cua sov Exchanger rau cua sov Kev tu cov tshuaj .
Lub voj voog ntxuav sab hauv lub chaw ua haujlwm yog ib feem ntawm txoj kev huv huv thiab yog tua thaum cov raj ntses dummy tau ntxig .
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### 2.10 Lub Chaw Dej Kev Tawm Tsam Tsis Txaus Siab - Unitherm H
Chav ntsuas cov khoom siv rau lub raj mis rinser thaum tsim khoom thiab muab cov dej tsis huv rau tag nrho cov txheej txheem thaum lub sijhawm pib kev voj voog .
Tshwj xeeb, unitherm muab cov dej tsis huv rau cov haujlwm hauv qab no:
- rinsing ntim thaum muaj ntau lawm
- txias lub chaw muab tub lim thaum SIP theem
- Rinsing sab nraud ntawm cov tshuab thaum ntu ntu
- sib xyaw ua ke kom tsis muaj menyuam yaus thiab cua txias ntawm cov muab tub lim thaum SIP theem (tsuas yog siv rau Fillstar CX aseptic fillers)
- Ua Npuas Ncauj Npaj thiab Post-Foam Rinese
- Yias sab hauv ntawm tus muab tub lim thaum lub sijhawm "Hloov Khoom Hloov Pauv" Tsheb Cycles
Rau fillstar cx aseptic fillers siv los sau ob qho tib si uas tsis yog tshuaj thiab mob carbonated thiab carbonated haus dej kub kom ua rau interilize .
** Lub cev tsis muaj zog **
Dej xa mus rau seem ncig ntawm Phe (tom qab ntawd nkag rau cov ntu cua sov. ib zaug txias ua haujlwm, nws nkag mus rau thaj chaw puv ua haujlwm, nws nkag mus rau thaj chaw puv ua haujlwm, nws nkag mus rau thaj chaw puv ua haujlwm, nws nkag mus rau thaj chaw puv ua haujlwm
** UNITHERM H pib **
Thaum pib, lub hoobkas yuav tsum xub ua SIP sab hauv lub voj voog ua ntej yuav tsum muaj cov kab ke tsis huv
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### 2.11 Ua kua nitrogen metering unit
Chav tsev yog ntsia ntawm lub hnub qub tawm ntawm cov muab tub lim thiab txhaj ib lub raj mis los hloov oxygen rau lub taub hau los hloov cov pa tawm hauv lub siab {}}
Ntawm qhov tsawg heev kub (-196 degree), nthuav tawm cov pa roj ntsha thiab ua kom lub taub hau rigid .
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### 2.12 Microbial Kev Rho Tawm Chamberread Pej Xeem
Nyob rau hauv txoj kev tswj hwm ib puag ncig - cov qauv kev cais tawm suav nrog lub raj mis thiab cap kom tsis muaj menyuam, txhaws, thiab capping coj qhov chaw.
Cov kev tswj no tau ua raws li kev ntsuas hauv qab no:
a) rho tawm los ntawm ib puag ncig sab nraud yog nruj me ntsis tswj hwm los ntawm sterile cua .
b) Kev siab siab nrog huab cua tsis huv yog xwm yeem tswj tus txheeb ze rau sab nraud .
c) lub raj mis thiab cap cov chaw tsis muaj menyuam yog rho .
Kev nkag mus rau hauv cov ntaub ntawv rho tawm muaj pacetet acid vapor thiab nyhav}} Yuav ua li cas rau tshem tawm cov acids thiab paim .
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Qhia rau kuv paub yog tias koj xav tau no txhais ua ib hom ntawv lossis kho kom zoo dua!
